Our design team works in close partnership with clients to develop initial design concepts or to take existing designs and make them suitable to manufacture via the injection moulding process.

Our design capability includes 3D CAD packages such as CATIA and Pro-E along with the material simulation package Moldflow Analysis. The use of the various design packages enables Denroy to identify potential risk areas at an early stage in the design process thus reducing the product time to market and avoiding costly mistakes in tooling manufacture. The use of on-site 3D prototyping machines further enhances the company offering to the final customer.

Typical product development processes would include:

– Initial Concept Generation

– Creation of 3D models

– Assistance with raw material selection

– Simulation of the Moulding Process

– Prototyping

– Creation of detail drawings

– Project management and procurement of mould tools

– Tool trials

– Full Volume Production